基于同轴图像传感的激光焊接过程质量监测技术

针对激光焊接过程中由于参数不匹配、装配误差等原因造成的焊接过程不稳定等焊接缺陷，基于同轴图像传感技术，建立起一套激光焊接过程中的质量在线监测系统，对焊接过程中的熔池图像进行了采集分析及其熔池特征信息的提取. 结果表明，在激光功率为1 500 W的不等厚不锈钢薄板激光焊接试验条件下，焊接过程中的不稳定、下塌缺陷以及焊偏现象与熔池形状各特征信息变化具有一定的相关性. 结合BP神经网络算法对所提特征信息进行分类、识别，基于LabVIEW软件平台，可实现相应缺陷的自动化识别及报警功能.     

Q700D热影响粗晶区疲劳寿命与小裂纹扩展分析

摘要：为提高焊接构件的动载疲劳寿命，以热模拟为试验手段，对Q700D高强钢进行了焊接热模拟，研究了粗晶热影响区的疲劳寿命、小裂纹扩展行为以及组织软化特征。利用Paris方程和轴向拉伸疲劳试验数据，建立了ΔKth值与模拟粗晶区疲劳寿命的对应关系，利用ΔKth值实现了快速预估粗晶区疲劳寿命。研究表明：相同应力幅值下的lgN值与ΔKth值存在一定的线性拟合关系，即ΔKth值越大，则疲劳寿命N越长。小裂纹扩展微观机理在于所形成的大角度晶界（不小于15°）对小裂纹尖端的止裂性较强，可迫使小裂纹尖端转向耗能。CGHAZ的软化与第二相粒子回熔与粗化有关，粗化的第二相粒子易萌生小裂纹，可通过提高大角度晶界抑制裂纹扩展。     

Effect of marinating ingredients on temperature-induced denaturation of hemoglobin and its relation to red blood spot formation in cooked chicken breast

Red blood spot (RBS) commonly found in cooked chicken breast has caused severe economic loss as it is perceived as a sign of undercooked product. The objectives of this study were to investigate the cause of RBS as related to common ingredients used in marination, based on both chicken breast and isolated chicken hemoglobin (Hb) models. The effect of sodium chloride (NaCl), sodium tripolyphosphate (STPP), and glucose on thermal denaturation of Hb was investigated along with the extent of RBS formation in cooked marinated chicken breast. After vacuum tumbling for 65 min and subsequent storage at 4 °C for 20 hr, STPP and glucose were not absorbed into the center of chicken breast. However, Na⁺ was absorbed after 12 hr storage. The denaturation temperature (T_d) of isolated chicken Hb decreased to 65.8 °C in the presence of 1.5 M NaCl, while that of the control was 69.4 °C. STPP at pH 9 decreased T_d of Hb to 61.4 °C. The alkaline pH induced by STPP destabilized the Hb structure. RBSs were observed at 100% incidence when cooked to core temperatures of 50 and 70 °C for 1 min. RBSs were completely eliminated at core temperature of 85 °C. The ingredients used during marination appeared to have a minimal effect on RBS formation due to their limited absorption into the chicken breast. The cooking temperature is a major factor governing RBSs, as it directly affects the denaturation of Hb.     

Q690钢焊接接头微观组织对冷裂纹的影响研究

分析了Q690钢手工电弧焊与气体保护焊焊接冷裂纹产生与微观组织的联系。结果表明: 焊接冷裂纹起源于斜Y坡口根部, 沿熔合区、焊缝扩展至焊缝表面;2种工艺焊接的接头组织硬度均较母材高, 而塑性较差。热影响区为马氏体、贝氏体与铁素体混合组织, 焊缝组织由先共析铁素体、侧板条铁素体、贝氏体和针状铁素体等组成, 针状铁素体抗裂纹扩展能力较其他组织强。在2种焊接方法对应断口中观察到了冷裂纹起裂、扩展与断裂区的不同形貌, 起裂与扩展区存在塑性变形, 而断裂区为解理断裂。     

Improving weld formability by a novel dual-rotation bobbin tool friction stir welding

A novel dual-rotation bobbin tool friction stir welding (DBT-FSW) was developed, in which the upper shoulder (US) and lower shoulder (LS) have different rotational speeds. This process was tried to weld 3.2 mm thick aluminum-lithium alloy sheets. The metallographic analysis and torque measurement were carried out to characterize the weld formability. Experimental results show that compared to conventional bobbin tool friction stir welding, the DBT-FSW has an excellent process stability, and can produce the defect-free joints in a wider range of welding parameters. These can be attributed to the significant improvement of material flow caused by the formation of a staggered layer structure and the unbalanced force between the US and LS during the DBT-FSW process.     

海洋工程和船舶焊接变形预测方法研究

目前,影响海洋工程和船舶焊接结构质量的重要影响因素之一就是焊接变形,其产生的根本原因就是在焊接过程中因结构体受热不均、热梯度、残余应力等。基于此,本文对焊接变形预测的理论发展进程及其相关理论内涵进行详细阐述,并对基于神经网络的新型焊接变形预测理论的研究发展简单概述。     

钛合金激光清洗及其对激光焊接气孔的影响

采用砂纸打磨、酸洗、激光清洗等方式对Ti6Al4V钛合金进行焊前清洗。通过扫描电镜、白光干涉仪、能谱仪分析了各种清洗方式下的表面形貌、粗糙度和化学成分，研究了不同清洗方式及参数对清洗效果的影响。在均匀熔透和表面质量良好的同一激光焊接条件下，比较了不同清洗条件对气孔率的影响。合适的激光清洗可有效清除焊接试件表面氧化层，并改善表面粗糙度，得到较低的气孔率，其焊缝可达到中国航天工业行业标准I级焊缝要求。     

Enhancing nugget size and weldable current range of ultra-high-strength steel using multi-pulse resistance spot welding

ABSTRACT

This paper presents an innovative approach that uses a pulse-profile to improve the welding quality of CP1180 steel in resistance spot welding process. Three pulses with two cooling times were used in the developed multi-pulse welding (MPW) schedule. The experimental results show that the first pulse increases the contact area between the sheets to improve the current flow pattern. The second pulse was designed to extend the sheet-to-sheet contact area and corona bond for preventing rapid nugget growth. Using these designs, the nugget size was maximised through the third pulse. The maximum nugget size using the designed MPW schedule was 18.5% greater than that of the single-pulse welding schedule and the weldable current range was extended by 130%.     

Evaluation of expanded gamut software solutions for spot color reproduction

Expanded gamut printing is an approach in color reproduction that expands the color gamut of conventional CMYK printing processes via the use of additional colorants, such as Orange, Green, and Violet inks. This study evaluates the ability of commercial color management software to create an accurate solution for an expanded gamut printing system. In this study, two printing processes were used, an Epson SureColor P9000 inkjet printer/proofer and an HP Indigo 7900 digital production press, both with 7-color expanded gamut ink sets. Software solutions from Alwan, CGS ORIS, ColorLogic, GMG Color, Heidelberg, and Kodak were evaluated. The systems were tested to see how well they could reproduce the colors in the entire PANTONE+ Solid Coated spot color library. It is shown that the solutions are able to reproduce 89% to 94% of the spot colors on the Epson P9000 inkjet printer and 77% to 87% of the library on the Indigo 7900, both to less than two CIEDE2000 (a typical tolerance in label and packaging work). The number of color patches in expanded gamut characterization test charts was noted, as this is still an area of proprietary, nonstandardized working practice. There are many different colorant combinations that can make the same color in expanded gamut printing. The ink build created by the different software solutions was studied, as it relates to press stability through appropriate choice of colorants. Pantone and Adobe provide everyday commercial tools for expanded color workflows. The study identified some issues with products from these companies that could confuse a less-skilled user in a busy production environment. The conclusion of the study is that expanded gamut solutions for spot color printing produce totally acceptable results for digital printing processes; expanded gamut printing is ready, here and now. The findings show that expanded gamut printing can replace cumbersome conventional spot color workflows creating considerable savings and advantages, especially for label and packaging printers.